Precision installation of high-tonnage static and rotating plant machinery, sub-millimeter laser shaft alignment, heavy process piping networks and integrated commissioning support. Verified track record handling single-piece lifts up to 110 MT for core process units.
Specialized extraction, rigging, baseplate levelling and precision re-installation of heavy mill drive gearboxes. Executed on a 6,500 TPH cement grinding mill at Dalmia Bokaro with complex multi-crane rigging studies and zero vibration baseline clearance.
Full electro-mechanical erection of Packer-3 and Packer-4 units at Dalmia Cement Bokaro. Scope encompassed feed chute structural frames, rotary packing impellers, bag discharge belt systems, dust extraction hooding and cold/hot commissioning.
Hydraulic truck tippler erection for fast bulk raw material unloading (7 tipplings per hour) plus high-volume baghouse air filtration units (200,000 m³/hr) with ducting runs, hopper assemblies, pulse-jet manifolds and stack emission integration.
Sub-millimeter radial and axial runout control across heavy rotating shafts, fluid couplings, cardan shafts and gearboxes. Cold thermal growth compensation calculations prior to non-shrink cementitious baseplate grouting.
High-pressure utility and process piping in carbon steel (CS) and stainless steel (SS). Hydrostatic pressure testing, pickling and passivation, valve manifolds, expansion bellows installation and pipe hanger spring settings.
Round-the-clock mechanical support during cold rotation checks, lubrication flushing, bearing temperature monitoring, vibration spectral analysis and full-load trial runs alongside OEM service engineers.
Major machinery installations executed at Dalmia Cement Bokaro and partner sites.
| Job ID | Client Enterprise | Site Location | Mechanical Scope Executed | Equipment Specification |
|---|---|---|---|---|
| JOB #3 | Dalmia Cement | Bokaro, JH | Packer-3: fabrication, equipment erection, commissioning | 240 TPH |
| JOB #5 | Dalmia Cement | Bokaro, JH | Truck tippler: fabrication, erection, commissioning | 7 tipplings/hr |
| JOB #6 | Dalmia Cement | Bokaro, JH | Bag house: fabrication, erection, commissioning | 200,000 m³/hr |
| JOB #7 | Dalmia Cement | Bokaro, JH | Hot air duct replacement: erection of fabricated parts, commissioning | Precision Mechanical Scope |
| JOB #9 | Dalmia Cement | Bokaro, JH | Packer-4: fabrication, erection, commissioning | 240 TPH |
| JOB #10–11 | Dalmia Cement | Bokaro, JH | Transfer lines (3 nos) erection; FBC-1 and FBC-2 dismantling | 120 TPH |
| JOB #12 | Dalmia Cement | Bokaro, JH | Mill rank gearbox: removing and fixing at 6,500 TPH mill | 110 MT |
Contact Shri Pramod Kumar Sharma for mobilization timelines, crane rigging plans and written quotation.
Direct: +91 8873100219 | Operating from Bokaro, Rajgangpur and Rewa